IOT Application For Conveyor Motor Load Current And Temperature Monitoring Device for Factory Acceptance Test in Industrial Application

Authors

  • Ali Rospawan National Chung Hsing University, Taichung, Taiwan
  • Joni Welman Simatupang President University, Cikarang, Indonesia
  • Irwan Purnama LIPI-BRIN, Bandung, Indonesia

DOI:

https://doi.org/10.31961/eltikom.v6i2.553

Keywords:

Arduino, Current Monitoring, Factory Acceptance Test, Industrial IoT Application, Temperature Monitoring, WEMOS D1 Mini

Abstract

In industrial application on machine manufacturer multinational company, especially on the conveyor manufacturing company, before delivering the conveyor to overseas customer, there are some regulations need to be complied to ensure the product quality is always good. The system to ensure the product quality before delivery is named by Factory Acceptance Test (FAT). The purpose of doing this is to gain the trust and satisfaction of the buyer company by ensuring the quality before delivery. To ensure the product quality, this device was designed following the customer check sheet and requirement by giving them reliable data of the load current on each line of the motor and the motor temperature. This device is consisting of WEMOS D1 mini as the main controller and an IoT device, thermocouple type K as a temperature sensor, MAX6675 as the driver of the thermocouple, SCT-013-005 as a split-core current sensor, Arduino Nano as the second controller, and LCD 2004 as a real-time display. The IoT Application for Conveyor Motor Load Current and Temperature Monitoring Device is successfully created with the output is a table of data and the line chart which consists of Load current on each phase (U1, V1, W1), the motor temperature, and the limitation of each data so the user is easier to determine the commissioning result of the Factory Acceptance Test.

Downloads

Download data is not yet available.

References

Baking Industry Forum, “Factory Acceptance Testing,” 2015. http://www.bema.org/wp-content/uploads/2015/01/BIF-FAT-White-Paper.pdf (accessed Jan. 23, 2021).
Johan Hedberg, “Factory Acceptance Testing Guideline,” AISTech - Iron and Steel Technology Conference Proceedings, 2007.
K. Bhadani, G. Asbjörnsson, E. Hulthén, K. Hofling, and M. Evertsson, “Application of optimization method for calibration and maintenance of power-based belt scale,” Minerals, vol. 11, no. 4, 2021, doi: 10.3390/min11040412.
J. Szrek, J. Wodecki, R. Błazej, and R. Zimroz, “An inspection robot for belt conveyor maintenance in underground mine-infrared thermography for overheated idlers detection,” Applied Sciences (Switzerland), vol. 10, no. 14, 2020, doi: 10.3390/app10144984.
Wemos, “LOLIN D1 mini — WEMOS documentation.” https://www.wemos.cc/en/latest/d1/d1_mini.html (accessed Jan. 23, 2021).
D. A. Prijambodo, “Purwarupa Sistem Menyalakan dan Mematikan Lampu Ruangan Berbasis An-droid dengan Wemos D1 Mini,” Publikasi Ilmiah, 2017.
Deange Industry, “Silicon Wire.” http://www.deange.com.tw/Silicon-Wire.html (accessed Jan. 23, 2021).
instrumentation Tools, “Thermocouple Calculations | How to convert thermocouple millivolts?” https://instrumentationtools.com/thermocouple-calculations/ (accessed Feb. 11, 2021).
MAXIM, “MAX6675 - Cold junction compensated K-Thermocouple to digital converter,” Maxim Dallas, 2002.
YHDC, “Split core current transformer Model: SCT-013,” Yhdc, 2010.
Arduino, “Arduino Nano - Arduino Official Store,” Store.Arduino.Cc/Usa/. 2017.
Tinsharp Industrial, “TC2004A-01,” 2009. [Online]. Available: www.tinsharp.com
Handson Technology, “User Guide I2C Serial Adapter for LCD Module.” [Online]. Available: https://bitbucket.org/fmalpartida/new-liquidcrystal/downloads
A. Rospawan, J. W. Simatupang, and I. Purnama, “A Simple, Cheap and Precise Microcontroller Based DDS Function Generator,” Journal of Electrical and Electronics Engineering, vol. 3, no. 2, pp. 118–121, 2019, doi: 10.33021/jeee.v3i2.1491.
L. M. Andrian and J. W. Simatupang, “Design and Implementation of AC Mains Voltage Fluctuation Indicator for Home Appliances,” International Journal of Electronics and Device Physics, vol. 2, no. 1, Dec. 2018, doi: 10.35840/2631-5041/1704.
Hackster.io, “Transmit ESP8266 Data to Google Sheets.” https://www.hackster.io/detox/transmit-esp8266-data-to-google-sheets-8fc617 (accessed Jan. 11, 2021).
Shinmei Industry, “Standardization for the electromagnetic switch and thermal overload selection, SMS SEI2308.” 2014.
Sumitomo Heavy Industries, Hypoid right angle gearmotor and reducer, https://pdf.directindustry.com/pdf/sumitomo-drive-technologies-america/hyponic-gearmotor-reducer-catalog/15521-26999.html (Accessed Jan 23, 2021).

Downloads

Published

17-11-2022

How to Cite

[1]
Rospawan, A. et al. 2022. IOT Application For Conveyor Motor Load Current And Temperature Monitoring Device for Factory Acceptance Test in Industrial Application. Jurnal ELTIKOM : Jurnal Teknik Elektro, Teknologi Informasi dan Komputer. 6, 2 (Nov. 2022), 152–162. DOI:https://doi.org/10.31961/eltikom.v6i2.553.

Issue

Section

Articles